Permanent magnetic separator

Permanent Magnetic Separators

I. Product Series Overview
1. Suspended permanent magnetic separator

• Product Model: CX Series

• Applicable scenes: belt conveyor, vibrating feeder, down chute

• Working mode: continuous working system

• Execution standard: JB/T 8711-2006

2. permanent magnetic self-discharging iron remover

• Product Model:RCYD series

• Application Scene ：Automatic iron removal production line

• Work mode: automatic unloading continuous operation

• Optional Configurations: Explosion-proof type, high-temperature resistant type.

Second, the core technology features
1. Magnetic system design

• Composite magnetic system structure: NdFeB + ferrite composite magnetic circuit

• Magnetic field strength:

  • Suspended: ≥1200GS (surface)

  • Self-dumping type: ≥1500GS (peak)

• Magnetic Stability: 8 years demagnetization rate <5%

2. Mechanical structure

3. Control system

• Dual mode control:

  • Local manual control

  • Centralized automatic control (linked with the host)

• Protection grade:

  • Standard: IP54

  • Explosion-proof type: ExdIIBT4

Third, the comparison of technical parameters

Selection Guide
1. Suspended selection points

• Belt width matching: the width of the separator should be greater than the width of the belt 200-400mm

• Magnetic pole height: according to the material thickness selection (H = 1.5 × material thickness)

• Typical application:

  • Coal pretreatment

  • Primary selection of raw materials for building materials

  • Iron removal for grain processing

2. Self-unloading type selection points

• Unloading belt speed: 0.8-2.5m/s adjustable.

• Explosion-proof requirements: chemical industry, coal powder and other places need to choose explosion-proof type.

• Typical application:

  • Cement production line

  • Coal conveying system for thermal power generation

  • Mining crushing production line

Installation and Maintenance
1. Installation specification

• Hanging type:

  • Hanging angle ≤30°.

  • Height from the belt ≤ 80% of the rated value

• Self-unloading type:

  • Reserve ≥1.5m space on the side of unloading iron

  • Power supply box is ≤10m away from the equipment

2. Maintenance points

• Daily inspection:

  • Weekly removal of adsorbed impurities

  • Monthly check of bolt tightness

• Regular maintenance:

  • Test magnetic field strength annually

  • Replace bearing grease every 2 years

Six, industry solutions
1. cement industry

• Configuration: RCYD-12T explosion-proof type

• Installation location: raw material mill entrance

• Effect: Iron capture rate ≥98%.

2. Thermal power generation

• Configuration: CX-10 + metal detector linkage

• Installation Location: Coal conveyor belt transfer point

• Effectiveness: remarkable protection of coal mills

3. Mining industry

• Configuration: RCYD-8C weatherproof type

• Installation Location: Crusher front belt

• Effect: Reduce the crusher iron jamming failure by 90%.

This series of permanent magnetic separator has become an important equipment for removing iron from materials in various industries by virtue of its strong magnetism, maintenance-free, long life and other characteristics. We can provide the optimal configuration according to your specific working conditions.