Rutile Beneficiation Solutions (Gravity + Magnetic Separation)

Rutile Beneficiation Solution, Rutile Gravity-Magnetic Separation Combined Beneficiation Process

I. Program Overview

Rutile (TiO₂), as an important titanium ore resource, is widely used in paint, welding rod, titanium dioxide and other industries. This rutile beneficiation solution adopts the "gravity-magnetic separation" combined process, through the multi-stage sorting design to realize the efficient separation of rutile and zircon, monazite and other associated minerals, the concentrate TiO₂ content can reach more than 90%, especially suitable for coastal sand ore and weathered crust type rutile ore sorting.

Process Flow

1. Pre-treatment section

   • Adopting drum scrubber to remove shells, weeds and other impurities.

   • Processing capacity: 20-400t/h

   • Water consumption: 1-1.5t/t ore

2. Gravity enrichment section

   • Roughing and sweeping by spiral chute group

   • Ore feeding concentration: 30-35%

   • Classification particle size: +0.074mm

   • Shaking table can be equipped to deal with -0.5mm fine grains.

3. Magnetic separation section

   • Wet magnetic separator to remove ilmenite and other magnetic minerals

   • Field strength: 0.12-0.8T

   • Drying system adopts indirect heating (temperature ≤ 120 ℃)

   • Dry magnetic separator for final selection, field strength: 1.0-1.5T

Third, the core equipment configuration

Technical Advantages

• ✅ High-efficiency sorting: gravity section recovery rate ≥85%, magnetic separation efficiency ≥95% in removing impurities

• ✅ Product quality: concentrate TiO₂ content is stable ≥ 90%.

• ✅ Energy saving and environmental protection: water recycling rate ≥ 90%, no chemical additives

• ✅ Stable and reliable: wear-resistant design of equipment, simple and easy to operate the process

• ✅ Strong adaptability: especially suitable for the characteristics of seaside sands.

V. Technical indicators

• Processing capacity: 20-500t/d (can be customized)

• Concentrate grade: TiO₂ ≥ 90%

• Water consumption: 1-1.5t/t ore

• Water recycling utilization rate：≥90%

Sixth, technical services

We provide all-round technical support for rutile beneficiation:

• 🔬 Process design: process program design and equipment selection

• 🛠️ Engineering services: equipment supply, site planning, drawing design

• 👨‍💻 Production support: installation and commissioning guidance, operation training

• 🔧 After-sales service: long-term technical support, equipment maintenance

For more information about rutile beneficiation solutions or to get a customized solution quote, welcome to contact our professional technical team!